Manjung Power Station

Perak

Prior to Xypex, previous efforts at waterproofing this structure had failed. Xypex Concentrate and Patch'n Plug were then selected and applied to remedy extensive cracking in the plant’s concrete and the coal unloading wharf. Xypex successfully repaired cracks and waterproofed and protected the ‘Station’ against chlorides and acidic coal dust.

Xypex Repair & Accessories

Patch'n Plug

Xypex Patch'n Plug is a specially designed, fast-setting, non-shrink, high-bond-strength, hydraulic cement compound for concrete patching and repair.

Patch'n Plug stops flowing water in seconds and is used to seal cracks, tie holes, and other defects in concrete. The high performance characteristics of Patch'n Plug are enhanced by Xypex's unique crystalline waterproofing technology.

Product Data
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Megamix I & II

Xypex Megamix I is a thin parge coat for the waterproofing and resurfacing of vertical or masonry or concrete surfaces, as a cap coat for Xypex Concentrate, or as an architectural rendering. Megamix I is a unique blend of Portland cement, treated silica sand, fibers and proprietary chemicals. It is mixed with Xycrylic Admix to produce enhanced bond. Megamix I is applied by brush or trowel up to a thickness of 10 mm.

Xypex Megamix II is a high build repair mortar for the patching and resurfacing of deteriorated concrete. Megamix II has been specifically formulated to produce superior bond, low shrinkage, chemical durability and high strength. It is a one component mortar and can be either sprayed or trowel applied at a thickness of 10 mm to 50 mm. The high performance characteristics of Megamix I & II are enhanced by Xypex's unique crystalline waterproofing and protection technology.

Product Data - Megamix I

Product Data - Megamix II

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Megamix II with Bio-San

Xypex Megamix II + Bio-San is a resurfacing mortar specifically designed for the restoration of deteriorated concrete surfaces caused by microbial induced corrosion, abrasion/erosion and chemical attack. It is formulated for ease of application, superior bond, low shrinkage, high strength and resistance to microbial, acid and sulphate attack. Megamix II + Bio-San contains bioactive mineral solids which fix permanently within the repair mortar matrix impairing bio-film formation, thus limiting microbial induced corrosion of the repaired surface in sewer environments. It significantly extends the life of sewer and waste water infrastructure by inhibiting the growth of acid causing sewer bacteria such as Thiobacillus that cause MIC (microbial induced corrosion). In most applications, such as manhole resurfacing, Megamix II + Bio-San can be used to replace epoxy linings and calcium aluminate repair mortars.

Product Data

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FCM 80

Xypex FCM 80 is specifically designed for repairing cracks subject to movement, sealing construction joints, restoring deteriorated concrete, and waterproofing concrete structures.

FCM 80 has exceptional adhesive and elongation characteristics and is often used in conjunction with the Xypex Crystalline Concrete Waterproofing and Protection System. FCM is a two component product consisting of a specialised liquid polymer dispersion and a cementitious powder. These components are mixed just prior to application.

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Gamma Cure

Xypex Gamma Cure is a curing agent designed specifically for Xypex crystalline waterproofing products. Gamma Cure may be used as an alternative to water curing for certain Xypex applications. It is also used to accelerate the Xypex Crystallization Process.

Xypex Gamma Cure acts as an evaporation retardant by retaining the maximum amount of moisture in the Xypex coating. It also provides a catalyst for the reaction with the Xypex crystalline waterproofing treatment. It is a self-dissipating (2 - 3 days) non-film forming product.

Product Data

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Xycrylic Admix

Xycrylic Admix is a water-based, high solids, polymer dispersion specifically designed for fortifying Portland cement compositions.

This liquid is milky white in colour and improves curing qualities, enhances bond, imparts excellent water and weather resistance, and reduces shrinkage cracking. Xycrylic Admix is also used to fortify Xypex Patch'n Plug.

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Quickset

Xypex Quickset is a water-soluble liquid blend of silicates, neutralizers and penetrating agents specially compounded to harden, dustproof and seal the surfaces of fresh or newly cured concrete floors.

Applied to the concrete surface, Xypex Quickset penetrates into the capillaries of the concrete substrate and chemically reacts with the free lime and calcium carbonate to form a hard, insoluble gel within the pores, thus closing off the small voids. Quickset provides superior hardening and a dustproof finish.

Product Data

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